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Centrifugal Pump

Advantages of Separate Pump Heads in Industrial Applications

Tổ Kỹ thuật TKT Pumps 04/08/2021 5 min read
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A separate pump head is an option when you do not want to use the pump head and motor from the same manufacturer. This can be advantageous when higher-performance pumping equipment or motors are required. It is also a common solution for factory capacity expansion projects.

What Is a Separate Pump Head

What is a separate pump head? A separate pump head — also known as a bare-shaft pump — refers to horizontal centrifugal pumps whose shaft is not integrated with the motor shaft. They are widely used in many applications such as agricultural water pumping, household water supply, and water pumping systems in factories and industrial production facilities.

What is a separate pump head?
What is a separate pump head?

As a horizontal centrifugal pump with a detachable pump casing, the working principle remains unchanged — centrifugal force is still used to generate suction pressure and discharge the fluid.

To better understand the construction and characteristics of separate pump heads, read on!

Construction of Separate Pump Heads

Separate pump heads inherit the design of horizontal centrifugal pumps, but with the pump casing and pump shaft completely separated from the drive motor. See the illustration below for a clearer picture.

With this construction, the pump shaft is connected to the motor shaft via a stainless steel key coupling. The pump casing is connected to the motor body to form a single unit through bolts and screws.

Construction of a separate pump head
Construction of a separate pump head

Characteristics of Separate Pump Heads

The most prominent and easily recognizable characteristic of separate pump heads is that the pump head and the motor are completely detachable from each other. This means the pump casing shaft and the motor shaft are not one integral unit — they are not a single shaft.

In summary, separate pump heads have the following characteristics:

    • Non-integrated shaft
    • Non-integrated casing
    • Shaft-to-shaft connection via key coupling
    • Casing connection via bolts and screws
    • Powered by electric motor or diesel engine
    • Can use belt drive for power transmission

Advantages and Disadvantages of Separate Pump Heads

Let us look at the advantages and disadvantages that this separate design brings to separate pump heads.

Advantages of separate pump heads
Advantages of separate pump heads

Advantages of Bare-Shaft Pump Heads

With a completely detachable design, separate pump heads offer the following advantages:

    • Full flexibility to change the drive motor — not dependent on any specific motor type, as it can easily be replaced with a better unit of matching specifications as desired
    • Cleaning, maintenance, and servicing of the motor or pump casing is easier
    • High portability
    • Handles temporary-use situations well
    • High power output, large flow rate
    • Easier maintenance and replacement of mechanical seals and shaft seals

Disadvantages of Bare-Shaft Pumps

Although separate pump heads have many notable advantages, this design also comes with the following disadvantages:

    • Difficult shaft alignment. Poor shaft alignment during installation will affect pump performance
    • Like horizontal centrifugal pumps, separate pump heads require a relatively large installation footprint
    • Requires priming before operation
    • Cannot pump water or high-viscosity fluids — typically used only for clean water
    • Cannot run dry
Caprari separate pump head - Italy
Caprari separate pump head – Italy

Notes When Selecting a Separate Pump Head

The advantage of a separate pump head lies in the freedom to choose the drive motor or a pump head compatible with an existing motor. While this is a significant advantage, it also brings considerable challenges in selecting compatible connecting equipment.

So what should be considered when choosing a separate pump head?

When selecting a separate pump head, pay attention to:

    • Choose a pump head compatible with the available motor power
    • The motor shaft and pump head shaft must be appropriate and compatible with each other
    • The pump casing and motor must have matching dimensions to allow proper assembly and ensure stability
    • Pay attention to performance parameters — head and flow rate — which must meet system requirements
    • Consider the dynamic balance between the two units, which must be compatible with each other, to avoid damage during operation caused by imbalance

Applications of Separate Pump Heads

With the many advantages of centrifugal pumps in general, and the ability to replace or change motor brands in particular, separate pump heads offer many applications in both daily life and industrial production.

In addition, separate pump heads provide replacement and upgrade options for production lines without having to replace the entire pump assembly — including the drive motor.

Applications of separate pump heads
Applications of separate pump heads

Separate pump heads also help quickly resolve pump head failures or drive motor failures during operation — whether for domestic water supply, production, fire-fighting water pumping, or for apartment buildings, shopping centers, and more.

Do you need consultation on selecting a solution or the right type of separate pump head for your project? Contact Thái Khương now to receive our current preferential offers!

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