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Industry solution · Paint, printing ink & coatings

Pumps for paint, printing ink & high-viscosity coatings

Pneumatic Diaphragm Pump (AODD) no mechanical seal (seal-less) for abrasive pigment paste, shear-sensitive paint & ink; screw pumps for very high-viscosity fluids and drum pumps for filling — low shear, easy to flush during color changeover, with ATEX configuration for flammable solvent areas.

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Giải pháp bơm cho ngành sơn — bơm màng, bơm bánh răng

Vietnam's paint industry achieves output of ~500 million litres / year (2024) with over 600 enterprises manufacturing — industrial paint is a high-growth segment in 2025–2026; each plant is a chain of pump application points from raw material loading to filling. (per industry report / VPIA)

Process diagram · 7 pump points

Where are pumps used in the paint production line?

Each process stage has different fluids and requirements. The diagram below maps pump families, recommended Sandpiper sizes, and valve configurations (HDB/HDF) for each pump point — select the pump by process stage rather than as a generic choice.

PROCESS STAGE 01

Raw material loading & transfer

Viscous resin + flammable solvents from drums / IBC (ATEX).

PROCESS STAGE 02

Pigment milling

Dense pigment paste, highly abrasive, shear-sensitive.

PROCESS STAGE 03

Pha / let-down

Semi-finished paint, high viscosity, shear-sensitive.

PROCESS STAGE 04

Filtration

Paint + agglomerates formed during milling & filtration.

PROCESS STAGE 05

Filling / packaging

Finished paint into drums / cans / pails; requires stable flow.

PROCESS STAGE 06

Line circulation

Keeps paint/ink homogeneous, prevents pigment settling (low-shear).

WASTEWATER BRANCH

Wastewater & flushing

Equipment washwater + spent solvent; contains sediment / agglomerates.

7 pump application points in a paint plant: raw material loading & transfer (drum/IBC) · milling paste feed/circulation · blending & let-down · membrane filtration · filling/packaging · line circulation · wastewater & flushing. Match the model to each actual operating point — contact for datasheet

Pump challenges

Four challenges in a paint plant — and how to address them

Abrasive pigment, high-viscosity shear-sensitive paint/ink, flammable solvents, and operating costs (compressed air + color changeover) are recurring problem categories. Each card below describes the mechanism causing the issue and the corresponding technical solution.

Abrasive pigment & agglomerates

Issue

Hard pigment particles abrade rotating mechanical seals → seal leakage, rapid failure; agglomerates formed during milling and filtration easily clog pumps.

Solution

AODD diaphragm pump seal-less, no rotating seal so this failure point is eliminated; per manufacturer data, the diaphragm pump can also handle agglomerates formed during milling/filtration.

Shear-sensitive paint/ink, high viscosity

Issue

High shear from high-speed pumps destroys the pigment suspension structure → viscosity change, paint defects. Very high-viscosity inks, adhesives, and resins exceed the capability of many common pump types.

Solution

Low shear of the diaphragm pump protects paint/ink structure. For very high viscosity (resins, adhesives, some printing inks) → Leistritz screw pump delivers uniform flow, nearly pulse-free.

Flammable solvents (ATEX)

Issue

Solvent-based paints and solvent-based inks carry flammable solvents → areas with explosion risk require equipment rated for hazardous zones (Zone).

Solution

Air-operated diaphragm pumps are driven by air, with no electricity at the pump head; many Sandpiper models are available in ATEX Zone 1/2. Cognito is available in an ATEX version, Jessberger in an explosion-proof (Ex) version.

Color changeover & compressed air costs

Issue

Color/ink changeover between batches risks contamination if flushing is difficult. AODD trades compressed air for seal-less durability — continuous operation consumes compressed air.

Solution

Diaphragm pumps drain quickly and can run dry → easy to flush between colors, minimizing contamination. Continuous circulation lines use EODD Cognito to reduce compressed air costs.

Featured products · Sandpiper

Sandpiper diaphragm pumps for paint & printing ink

Select by flow rate and process stage — from small-scale filling / metering to main paint transfer and high-flow milling feed. Flow data per verified manufacturer specifications, units kept consistent in L/min.

1.078 L/min Bơm màng khí nén Sandpiper S30 thân kim loại cho chuyển sơn chính ngành sơn
3" PORT

Sandpiper S30B1A1EANS000 Air-Operated Diaphragm Pump

Suitable stage: main paint transfer / high-flow milling feed.

View products
758 L/min Bơm màng khí nén Sandpiper S20 thân kim loại cho chuyển sơn ngành sơn
2" PORT

Sandpiper S20B1SGTABS600 Air-Operated Diaphragm Pump

Suitable stage: paint transfer / milling paste feed (ATEX version BS600).

View products
401 L/min Bơm màng khí nén Sandpiper S15 thân kim loại cho pha và lọc sơn
1.5" PORT

Sandpiper S15B1A2TABS600 Air-Operated Diaphragm Pump

Suitable stage: blending / let-down, medium-scale paint filtration.

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87 L/min Bơm màng khí nén Sandpiper S10 thân nhựa cho chiết rót sơn dây chuyền nhỏ
1" PORT

Sandpiper S10B1P2PPAS000 Air-Operated Diaphragm Pump

Suitable stage: filling / ink feed for small lines.

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87 L/min Bơm màng khí nén Sandpiper S07 thân nhựa cho định lượng màu ngành sơn
3/4" PORT

Sandpiper S07B1P2PPNS000 Air-Operated Diaphragm Pump

Suitable stage: color metering / ink feed for small lines.

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56 L/min Bơm màng khí nén Sandpiper S05 thân kim loại cho định lượng và mẫu nhỏ ngành sơn
1/2" PORT

Sandpiper S05 Air-Operated Diaphragm Pump — Metallic

Suitable process: metering / small batches, frequent color changes.

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View all diaphragm pumps (AODD)

Model matrix · Selector

Sandpiper model range, valve & material selector

Flow rate data sourced from manufacturer-verified data on Thái Khương Pump's Sandpiper page, unit: L/min. Unverified values for individual operating points are labeled "contact for datasheet".

Model / SeriesPortMax flow rateBody materialSolids handling
PB1/41/4"19 L/minPPcontact for datasheet
S051/2"56 L/minSS316 / Aluminium / PVDFcontact for datasheet
S073/4"87 L/minPPcontact for datasheet
S101"87 L/minPPcontact for datasheet
S1F1"200 L/minSS316 / Aluminium / PVDF / PPcontact for datasheet
S151.5"401 L/minAluminium / SS316 / PP / PVDFcontact for datasheet
S202"758 L/minAluminium / SS316 / Cast Iron / PP / PVDFcontact for datasheet
S303"1.078 L/minAluminium / SS316 / PP / PVDFcontact for datasheet
Supply air pressure1.4–8.6 bar (optimal 5–6)
Max head88 m (Standard Duty)
Solids handling by valve type10 / 22 / 75 mm (Std / HDB / HDF)
Dry suctionup to 7.3 m (HDF)

Size selection guide by process stage

  • Color metering / ink feed for small lines: PB1/4 / S05 / S07 (19–87 L/min) — van bi.
  • Blending, filtration & medium-scale circulation: S15 (401 L/min) — van bi.
  • Main paint transfer / large-scale milling feed: S20 (758 L/min) / S30 (1.078 L/min) — HDB ball valve for abrasive paste.
  • Large agglomerates / flushing wastewater: HDF series (flap valve).
  • Exact model match for each actual operating point — contact for datasheet

Ball valve (HDB) or flap valve (HDF)?

Van bi — HDB

Handles viscous fluid + small solid particles with good suction → suitable for pigment paste, viscous paint, metering, and ink.

Flap valve — HDF

Handles large solid particles without clogging → suitable for large agglomerates, wastewater/flushing with debris.

Diaphragm & pump body material selector

Brand option

Diaphragm / ball

  • PTFE
  • Santoprene
  • Neoprene
  • Buna-N
  • EPDM
  • Geolast

Strong solvents typically favor diaphragm PTFE; water-based/abrasive fluids may use Santoprene · Neoprene · Buna-N depending on the formulation.

Brand option

Body material

  • PP
  • Aluminum
  • 316 stainless steel
  • PVDF (Kynar)
  • Gang

Solvent-based paints typically call for SS316, PP or PVDF depending on the solvent; confirm against the specific paint/ink formulation.

General engineering

When to use a positive displacement pump

When the fluid has very high viscosity (resins, adhesives, some printing inks) or when uniform, nearly pulse-free flow is required → screw pump (Leistritz) or gear pump for high-viscosity feed/metering, performing better than AODD.

Match materials precisely to each paint/ink formulation & solvent — contact for datasheet · Sandpiper Chemical Compatibility Guide

Seal-less with abrasive pigment

No rotating mechanical seal for hard pigment to abrade → eliminates the seal failure point that causes leakage & downtime in centrifugal pumps.

Low shear protects paint/ink

Gentle pumping action with low shear maintains the stability of the pigment suspension structure, limiting viscosity change; also handles agglomerates per manufacturer data.

Dry run & fast color change

Quick drain and dry-run capability make cleaning between batches/colors straightforward; air-driven operation suits solvent areas (ATEX configuration).

Brand ecosystem

Four brands, four roles in a paint plant

Diaphragm pumps transfer process fluids (milling paste, paint, ink, wastewater); screw pumps for very high viscosity; drum pumps for loading & filling — a range of solutions covering the full viscosity spectrum for a paint production line.

Sandpiper
Pneumatic Diaphragm Pump (AODD)

Seal-less air-operated diaphragm pumps for abrasive pigment paste, shear-sensitive paint & ink, and wastewater/flushing lines. Ball valve configuration (HDB) for viscous paste/paint, flap valve (HDF) for large agglomerates; many models available in ATEX version.

View Sandpiper brand
Jessberger
Drum pump / IBC

Immersion tube drum pumps draw directly from 200L drums / 1000L IBCs for raw material loading and filling: resins, solvents, paint, ink. Available in electric and pneumatic versions, explosion-proof (Ex) version; SS316Ti / PP / PVDF / Aluminium tubes selected by fluid.

View Jessberger brand
Cognito
Electric diaphragm pump (EODD)

Electric motor-driven diaphragm pump replacing compressed air — the choice when looking to reduce compressed air costs on continuous transfer/circulation lines, retaining the seal-less and low-shear advantages. Available in ATEX version for solvent areas.

View Cognito brand
Leistritz
Screw pump (high viscosity)

Positive displacement screw pumps (3-screw, twin-screw, Flexcore) deliver uniform, nearly pulse-free flow — suitable for feeding/metering very high-viscosity shear-sensitive fluids: resins, adhesives, polymers, high-viscosity ink & paint. For specific technical data — contact for datasheet

View Leistritz brand
Full viscosity spectrum coverage

From thin paint to very high-viscosity resins, adhesives & inks

Diaphragm pumps (AODD) suit most paint transfer, filtration, and filling lines thanks to low shear and the ability to pump agglomerates. For fluids with very high viscosity (resins, adhesives, some printing inks) requiring stable flow, screw pump delivers uniform, nearly pulse-free flow. Loading & filling from drums/IBCs uses drum pump — three pump families combined cover the full viscosity range on a single production line.

Explore high-viscosity pump solutions
7 points
pump application points across the paint production process
as per the process diagram above
ATEX 1/2
configuration for flammable solvent areas (Zone)
Sandpiper / Cognito; Jessberger Ex version

Paint — coatings segments served

Decorative paint Interior/exterior waterborne paint · blending & filling
Industrial / protective paint Solvent-based · ATEX · growth 2025–2026
Printing ink (flexo / gravure) Ink feed · precision · water-based/solvent-based
Coatings & varnish Coating · varnish · wood · coil–roofing sheet
Adhesives & resin Very high viscosity · screw / gear pump
Solution ecosystem

Site-wide links — catalog, solutions, services & spare parts

From the paint industry solution page, proceed to the pump catalogue, related industry solutions, technical services, and spare parts inventory — everything for a complete pump project.

Frequently Asked Questions

Q&A on pumps for the paint industry

Which pump is suitable for transferring and filling high-viscosity paint/ink?
Air-operated diaphragm pumps (AODD) suit most transfer, filtration, and filling lines thanks to low shear and the ability to pump agglomerates. For very high-viscosity fluids (resins, adhesives, some printing inks), gear pumps or screw pumps provide more stable flow. Match the size to the actual flow rate — consult the datasheet.
Why choose an air-operated diaphragm pump for a paint plant?
Diaphragm pumps have no rotating mechanical seal for abrasive pigment to destroy; low shear protects the structure of shear-sensitive paint; safe dry-run capability and air-driven operation make them suitable for environments with flammable solvents (ATEX configuration).
What should be noted when pumping paint in areas with flammable solvents?
Select pumps with ATEX certification for hazardous areas. Sandpiper air-operated diaphragm pumps and Cognito electric diaphragm pumps both offer ATEX configurations; Jessberger drum pumps are available in explosion-proof (Ex) versions. Confirm the hazardous zone (Zone) and solvent-compatible materials — contact for datasheet.
Which pump is suitable for dispensing paint/solvent from 200L drums or 1000L IBCs?
Drum/IBC pumps (immersion tube type) draw directly from drums/IBCs, available in electric or pneumatic versions and explosion-proof variants for solvents. Tube material (316Ti stainless/PP/PVDF) is selected based on the paint/solvent type.
Do diaphragm pumps damage the structure of shear-sensitive paint/ink?
Diaphragm pumps generate low shear forces, limiting disruption of pigment suspension structure and reducing the risk of viscosity changes. This is why diaphragm pumps are widely used for shear-sensitive paints and printing inks.
How do you clean the pump when changing colors or inks on the production line?
Diaphragm pumps can be quickly drained and run dry, making flushing between batches/colors straightforward and minimizing color contamination. Select diaphragm/body materials compatible with the flushing solvent — contact for datasheet.
How does an electric diaphragm pump (EODD) differ from an air-operated diaphragm pump (AODD) in a paint plant?
EODD (Cognito) uses an electric motor instead of compressed air, reducing compressed-air costs for continuously running lines while retaining the seal-less design and low shear characteristics of a diaphragm pump. Suitable when looking to reduce operating costs.
Which body and diaphragm materials are suitable for solvent-based paints and printing inks?
The body is typically SS316, PP, or PVDF depending on the solvent; the diaphragm is commonly PTFE for aggressive solvents, or Santoprene/Neoprene/Buna depending on the fluid. Exact selection depends on the specific paint/ink formulation and solvent — contact for datasheet (cross-reference the manufacturer's chemical compatibility chart).
Contact for consultation

Get technical consultation for pump selection for your paint plant

Provide the process stage, fluid (water-based paint / solvent / ink / adhesive), viscosity, flow rate, and wetted materials — enough for us to recommend the right model and valve configuration. Call directly, message via Zalo, or submit a request via the form.

  • Process stage
  • Fluid
  • Viscosity & flow rate
  • Wetted materials
  • ATEX requirement (Zone)
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IN-DEPTH TECHNICAL KNOWLEDGESelecting & operating air-operated diaphragm pumps (AODD)

Detailed technical guide for Sandpiper diaphragm pumps — correct selection, installation, maintenance, and troubleshooting.